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自營日本佑能UNNION避空型圓角刀CRRS系列4刃硬質(zhì)合金銑刀涂層

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品牌
UNION(佑能)
產(chǎn)品分類
圓角刀
型號
G5ACB32B40B2DD
單位
個(gè)
配送倉庫
國內(nèi)倉庫
貨期
產(chǎn)品亮點(diǎn)
應(yīng)用范圍廣,同時(shí)采用不等分割設(shè)計(jì),加強(qiáng)螺旋角以及大前角設(shè)計(jì)使得穩(wěn)定加工變得可能!
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UNION(佑能)區(qū)域經(jīng)理 李經(jīng)理:18929218517咨詢
應(yīng)用范圍廣,同時(shí)采用不等分割設(shè)計(jì),加強(qiáng)螺旋角以及大前角設(shè)計(jì)使得穩(wěn)定加工變得可能!

應(yīng)用范圍比較廣從銅,生材到淬火鋼(55HRC)。
不等分割,加強(qiáng)的螺旋角以及大前角的設(shè)計(jì)使得穩(wěn)定加工變得可能。
在螺旋,斜度下刀時(shí)可有效減輕切削抵抗力的刃形設(shè)計(jì)。

可切削材料表(◎最合適 ○合適
加工材料
碳素鋼
S45C S55C
合金鋼
 SK/SCM SUS
預(yù)硬鋼
 
NAK HPM
淬火鋼鑄鐵鋁合金石墨樹脂玻璃纖維 樹脂鈦合金高溫合金超硬合金硬脆材料
~55HRC~60HRC~70HRC









柄錐角度僅供您參考。如果擔(dān)心會干涉工件的話請進(jìn)行實(shí)測 予以確認(rèn)。請注意刀柄部不要接觸工件。
共計(jì)24個(gè)型號             單位(mm)
型號直徑
φD
圓角半徑 CR有效長
R1
刃長
R
首徑
φd1
柄錐角度 Bta全長 L柄徑
φd
CRRS 4020-05-062R0.5621.9116°704
CRRS 4030-08-093R0.8932.9216°706
CRRS 4040-03-124R0.31243.8216°606
CRRS 4040-05-12-4R0.5704
CRRS 4040-05-1216°606
CRRS 4040-10-12-4R1.0704
CRRS 4040-10-1216°706
CRRS 4050-12-155R1.21554.8216°706
CRRS 4060-03-186R0.31865.82906
CRRS 4060-05-18R0.5606
CRRS 4060-10-18R1.0606
CRRS 4060-15-18R1.5906
CRRS 4080-03-248R0.32487.821008
CRRS 4080-05-26R0.526708
CRRS 4080-10-26R1.0708
CRRS 4080-20-24R2.0241008
CRRS 4100-03-3010R0.330109.8211010
CRRS 4100-05-30R0.58010
CRRS 4100-10-30R1.08010
CRRS 4100-20-30R2.011010
CRRS 4120-03-3612R0.3361211.8212012
CRRS 4120-05-36R0.512012
CRRS 4120-10-36R1.012012
CRRS 4120-20-36R2.012012
CRRS加工參數(shù)表
粗加工
加工材料碳素鋼
S45C
/S55C (~225HB)
合金鋼 SK/SCM/SUS(225~325HB) 注:不銹鋼加工推薦使用切削液預(yù)硬鋼/淬火鋼 NAK/HPM/SKD/SKT/ STAVAX(30~55HRC)
注:推薦使用油霧
型號直徑
 (mm)
圓角半徑
 (mm)
轉(zhuǎn)速
 (min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
轉(zhuǎn)速
 (min
-1)
進(jìn)給 (mm/min)ap
(mm)
ae
(mm)
轉(zhuǎn)速
 (min
-1)
進(jìn)給 (mm/min)ap
(mm)
ae
(mm)
4020-05-062R0.530,0007,2000.080.830,0007,2000.040.6624,0007,0000.020.59
4030-08-093R0.820,0008,4000.091.220,0007,2000.041.0816,0007,0000.040.88
4040-03-124R0.315,0009,6000.091.615,0007,2000.051.3212,0007,0000.051.17
4040-05-12-4R0.515,0009,6000.11.615,0007,2000.051.3512,0007,0000.051.26
4040-05-1215,0009,6000.11.615,0007,2000.051.3512,0007,0000.051.26
4040-10-12-4R115,0009,6000.111.615,0007,2000.051.5312,0007,0000.061.33
4040-10-1215,0009,6000.111.615,0007,2000.051.5312,0007,0000.061.33
4050-12-155R1.212,00010,8000.13212,0007,2000.061.89,6006,3000.061.54
4060-03-186R0.310,00012,0000.132.410,0007,2000.071.948,0005,2500.071.63
4060-05-18R0.510,00012,0000.142.410,0007,2000.071.988,0005,2500.071.75
4060-10-18R110,00012,0000.152.410,0007,2000.072.168,0005,2500.081.75
4060-15-18R1.510,00012,0000.172.410,0007,2000.082.348,0005,2500.111.75
4080-03-248R0.37,50012,0000.172.867,5007,2000.082.766,0004,1000.151.77
4080-05-26R0.57,50012,0000.182.647,5007,2000.082.616,0004,1000.141.76
4080-10-26R17,50012,0000.182.727,5007,2000.092.76,0004,1000.161.76
4080-20-24R27,50012,0000.222.887,5007,2000.12.796,0004,1000.181.96
4100-03-3010R0.36,00012,0000.23.045,0005,4000.142.824,8004,1000.181.89
4100-05-30R0.56,00012,0000.223.045,0005,4000.142.884,8004,1000.182.03
4100-10-30R16,00012,0000.243.285,0005,4000.142.974,8004,1000.192.1
4100-20-30R26,00012,0000.263.445,0005,4000.143.064,8004,1000.22.45
4120-03-3612R0.35,00012,0000.213.323,0004,3200.182.94,0004,1000.192.15
4120-05-36R0.55,00012,0000.243.323,0004,3200.182.964,0004,1000.192.32
4120-10-36R15,00012,0000.263.593,0004,3200.183.064,0004,1000.22.4
4120-20-36R25,00012,0000.283.763,0004,3200.183.154,0004,1000.212.8
精加工條件(平面、斜面)
加工材料碳素鋼
S45C
/S55C (~225HB)
合金鋼 SK/SCM/SUS(225~325HB)
注:不銹鋼加工推薦使用切削液
預(yù)硬鋼/淬火鋼 NAK/HPM/SKD/SKT/ STAVAX(30~55HRC)
注:推薦使用油霧
型號直徑
 (mm)
圓角半徑
 
(mm)
轉(zhuǎn)速
(min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
轉(zhuǎn)速
 (min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
轉(zhuǎn)速
 (min
-1)
進(jìn)給
 
(mm/min)
ap
(mm)
ae
(mm)
4020-05-062R0.530,0001,7200.10.0630,0001,5100.050.0524,0001,0700.050.04
4030-08-093R0.820,0001,8900.10.0920,0001,6600.050.0816,0001,1600.050.07
4040-03-124R0.315,0001,0500.10.0715,0009100.050.0612,0006200.050.05
4040-05-12-4R0.515,0001,3600.10.0915,0001,1800.050.0812,0008100.050.07
4040-05-1215,0001,3600.10.0915,0001,1800.050.0812,0008100.050.07
4040-10-12-4R115,0001,9200.10.1315,0001,6700.050.1112,0001,1500.050.1
4040-10-1215,0001,9200.10.1315,0001,6700.050.1112,0001,1500.050.1
4050-12-155R1.212,0001,9100.10.1612,0001,6300.050.149,6001,1200.050.12
4060-03-186R0.310,0008900.20.0910,0007600.10.088,0005100.10.06
4060-05-18R0.510,0001,1500.20.1210,0009900.10.18,0006700.10.08
4060-10-18R110,0001,6300.20.1610,0001,4000.10.148,0009500.10.12
4060-15-18R1.510,0002,0000.20.210,0001,7200.10.178,0001,1700.10.15
4080-03-248R0.37,5001,1700.20.117,5001,0500.10.096,0007200.10.08
4080-05-26R0.57,5009900.20.137,5008600.10.116,0005800.10.1
4080-10-26R17,5001,4100.20.197,5001,2100.10.166,0008300.10.14
4080-20-24R27,5001,9900.20.277,5001,7200.10.236,0001,1700.10.2
4100-03-3010R0.36,0007200.20.125,0005100.10.14,8004000.10.08
4100-05-30R0.56,0009400.20.165,0006600.10.134,8005200.10.11
4100-10-30R16,0001,3300.20.225,0009400.10.194,8007400.10.15
4100-20-30R26,0001,8900.20.325,0001,3400.10.274,8001,0500.10.22
4120-03-3612R0.35,0006800.20.143,0003300.10.14,0003600.10.09
4120-05-36R0.55,0008800.20.183,0004300.10.144,0004800.10.12
4120-10-36R15,0001,2400.20.243,0006100.10.24,0006800.10.16
4120-20-36R25,0001,7600.20.353,0008700.10.294,0009600.10.24
請根據(jù)刀具伸出刀柄的長度和刀具直徑的比例,并依照下面表中的數(shù)據(jù)對加工參數(shù)做出適當(dāng)?shù)恼{(diào)整。
D:直徑(mm)
L:刀具伸出刀柄的長度(mm)

D:φ2.0~3.0
突出長
 L
/D
轉(zhuǎn)速
 (min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
L/D≤6×1×1×1×1
L/D=7×0.8×0.8×0.8×0.9
L/D=8×0.7×0.7×0.7×0.9
L/D=9×0.7×0.7×0.6×0.8
L/D=10×0.6×0.6×0.6×0.7
D:φ4.0~6.0
突出長
 
L
/D
轉(zhuǎn)速
 (min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
L/D≤4×1×1×1×1
L/D=5×0.9×0.8×0.9×0.9
L/D=6×0.8×0.7×0.8×0.9
L/D=7×0.7×0.6×0.6×0.8
L/D=8×0.5×0.4×0.6×0.7
D:φ8.0~12.0
突出長
 L
/D
轉(zhuǎn)速
 
(min
-1)
進(jìn)給
 (mm/min)
ap
(mm)
ae
(mm)
L/D≤4×1×1×1×1
L/D=5×0.7×0.6×0.6×0.8
L/D=6×0.5×0.4×0.5×0.7
備注:
  ?當(dāng)機(jī)床的轉(zhuǎn)速不夠的時(shí)候,請按同比例降低轉(zhuǎn)速與進(jìn)給速度。
  ?槽加工時(shí)進(jìn)給請降低50°/。。
  ?精加工時(shí)請按刀具的伸出長度算出調(diào)整比例,僅將轉(zhuǎn)速按該比例調(diào)整
  ?使用水溶性和油性切削油、油霧、氣冷中的任意一種,均可實(shí)現(xiàn)穩(wěn)定加工。
  ?不銹鋼的加工推薦濕式冷卻。

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